NPQP Version2.0 Phase Diagram (Matrix)

Explanation of Requirement Level Complete document Submit document Obtain approval 1 Must Must Must 2 Must Must N/A 3 Must If Nissan requests N/A 4 If Nissan request or in case of any change according to "9. Change Management" N/A () If Nissan request or in case of any change according to "9. Change Management" Document submission timing Activity timing (Document to be submitted upon changes or Nissan requests) Project Milestones Category Output Document & Document Completion Instruction (DCI) Explanatory materials Phase 1 Requirements Review and Planning Phase 2 Design Completion Phase 3 Off-Tool Phase 4 Off-Process Phase 5 Ramp-Up and Mass Production Element Activity Name DCI Format Example Movie PDF　 L M H L M H L M H L M H L M H 1. CONTRACT REVIEW     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 1.1 Product and Process Concept Study Product and Process Concept Proposal (PPCP) DCI ▶ 2 2 2 1.2 Product Quality and Reliability Management Product Quality Target Study Plan (PQTSP) DCI 2 2 2 Product Reliability Target Study Plan (PRTSP) DCI 2 2 2 2. SUB-SUPPLIER MANAGEMENT     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 2.1 Sub-Supplier Management Component Supply Chain Chart (CSCC) DCI ▶ 4 4 4 4 4 4 4 4 4 Sub-Supplier PSW or equivalent (SSPSW) DCI 4 4 4 3. PROJECT MANAGEMENT     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 3.1 Identification of Project Team Supplier Contact Directory (SCD) DCI   ▶ 3 3 3 3.2 Project Planning and Production Preparation Monitoring Supplier Master Schedule (SMS) DCI   3 3 3 Supplier Production Preparation Monitoring Plan/Status Report (SPPMP/SR) DCI   4 4 4 3 3 3 3 3 3 Production Capacity Plan (PCP) DCI   1 1 1 (1) (1) (1) (1) (1) (1) 3.3 Project Risk and Concern Management Project Development Record (PDR) DCI   3 3 3 3 3 3 3 3 3 4. PRODUCT DEVELOPMENT     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 4.1 Product and Process Design Review Suppliers Internal DR Record (SIDRR) DCI     ▶ 3 3 3 3 3 3 3 3 3 Full Process DR Record (FPDRR) DCI     2 2 2 2 Quick DR Record (QDRR) DCI     2 4 4 4 4.2 Design Failure Mode and Effects Analysis System Structure Diagram (SSD) DCI     4 4 2 Function Block Diagram (FBD) DCI     4 4 2 Design FMEA DCI     3 3 2 Fault Tree Analysis (FTA) DCI 4 4 4 Change List (CL) DCI 4 2 4 4 4 4 4 4 4 4 4 4 DRBFM Work Sheet DCI 4 2 4 4 4 4 4 4 4 4 4 4 4.3 Identification and Deployment of Special Characteristics and Key Features QA Table A DCI   4 4 4 QA Table B DCI 4 4 4 Special Characteristics and Key Feature Diagram (SCKFD) DCI   3 3 3 3 2 2 2 2 2 4.4 Engineering Product Specifications / Drawing Study and Completion Engineering Product Specifications and Engineering Drawings / CAD data DCI 1 1 1 Supplier Recommendations(SR) DCI           4 4 4 4 4 4             4.5 Special Characteristic Management Certificate of Certification (COC) /Conformity of Product (COP) DCI     4 4 4 4 4 4 5. MANUFACTURING PROCESS DEVELOPMENT     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 5.1 Process Failure Mode and Effect Analysis Process FMEA DCI   ▶ 3 3 2 5.2 Manufacturing Process Design Control Plan (CP) DCI   4 4 4 3 3 2 1 1 1 Process Flow Chart (PFC) DCI 4 4 4 3 3 3 2 2 2 Floor Plan Layout (FPL) DCI 3 3 3 3 3 3 Work Instruction (WI) DCI 3 3 3 5.3 Tooling, Gauges and Facility Management Gauge Specification Sheet(GSS) DCI 4 4 4 Gauge Approval Sheet(GAS) DCI (1) (1) (1) 5.4 Process Capability Study and Improvement Process Capability Study Result (PCSR) DCI 4 4 4 4 4 2 4 4 4 5.5 Confirmation of Full Volume Conditions Supplier Process Qualification Self Review (SPQSR) DCI 3 4 4 Full Volume Confirmation Audit DCI                       4 4 4       5.6 Activities during Ramp-Up Ram-Up Activity Plan (RUAP) DCI   3 3 2 5.7 Identification and Traceability - - - 6. PRODUCT CONFIRMATION     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 6.1 Design Verification and Product/Process Validation Supplier Digital Test Report (SDTR) DCI ▶ 4 4 4 Supplier Test Plan and Report (STPR) DCI 4 4 4 4 4 4 Inspection Report (IR) DCI   4 4 4 2 2 2 2 2 2 Appearance Approval Report (AAR) DCI   4 4 4 (1) (1) (1) 7. PRODUCTION PART APPROVAL     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 7.1 Production Part Approval Part Submission Warrant (PSW) DCI ▶ 1 1 1 8. NON CONFORMING PRODUCT MANAGEMENT     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 8.1 Non Conforming Product Management 8D Concern and Countermeasure Report Summary (8D-CCR) DCI ▶ 4 4 4 4 4 4 4 4 4 4 4 4 9. CHANGE MANAGEMENT Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 9.1 Design Change Management Design Change Request (DCR) DCI ▶ (1) (1) (1) (1) (1) (1) (1) (1) (1) 9.2 Process/Facility Site Change Management Process/Facility Site Change Request (PFCR) DCI (1) (1) (1) 10. LOGISTICS and PACKAGING     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 10.1 Logistics and Packaging Logistics and Packaging Data Sheet (LPDS) DCI ▶ 2 2 2 4 4 4 (1) (1) (1) 1 1 1 11. ENVIRONMENTAL REQUIREMENT     Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 11.1 Environmental Requirement International Material Data System (IMDS) DCI ▶ 2 2 2